A Stellar Commercial LED Lighting Upgrade for Wangaratta Woollen Mills

Project Duration: 4 Weeks

Introduction

Orlando Powered undertook a significant lighting upgrade project, replacing 4,000 outdated fixtures with energy-efficient LEDs at Wangaratta Woollen Mills within a four-week window.

The Project Goals

The Wangaratta Woollen Mills sought a significant upgrade to their lighting infrastructure. The aim was to replace 4,000 outdated, energy-intensive lights with energy-efficient LED bulbs. This was not just an exercise in modernisation but a strategic move to reduce both energy consumption and ongoing operational costs. With our track record in similar projects, Orlando Powered was well-positioned to take on this ambitious undertaking.

The Challenges

Size and Scope of the Project

The project involved a substantial challenge—upgrading 4,000 out-of-date light fixtures scattered throughout the extensive factory floor of Wangaratta Woollen Mills. The sheer size of the property, with its many rooms and multiple levels, added a layer of complexity to the endeavour.

Age of the Building and Wiring Concerns

The factory had been around for a considerable amount of time, and not surprisingly, some of the wiring was equally dated. This required additional planning to ensure safety and compatibility with the new LED systems.

Varied Access and Equipment Needs

The building’s diverse layout posed unique challenges. Different areas required different types of equipment to enable access, complicating our logistics and operations.

Our Approach

Careful Planning

Before even touching a lightbulb, we conducted a thorough site visit to understand the layout and challenges. After meeting the floor manager and evaluating the premises, a detailed plan was formulated. The team, equipment, and materials were organised well ahead of the start date to ensure a smooth workflow.

Upgrading the Electrical Infrastructure

Upon discovering the outdated wiring in some areas, we collaborated with certified electricians to update the wiring. This not only allowed for the safe installation of new LED lights but also improved the overall electrical safety of the building.

Adaptive Equipment Strategy

The varied layout of the factory meant one-size-fits-all wouldn’t work here. Our team took the time to identify which types of machines and equipment would be required for each specific area. This adaptability ensured that the project could proceed without any delays due to equipment mismatch.

Final Thoughts

To summarise, this project brought with it a host of challenges, but careful planning and a dedicated team enabled us to meet and overcome each obstacle. Our crowning achievements include sticking to the four-week timeline, uplifting each other as a team, and fulfilling the customer’s brief to the highest standard.